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Wire Rope Computer Detector MRT10-S

Wire Rope Computer Detecotor MRT10-S

Brand：

Mitech

Model：

MRT10-S

Measuring range：

Φ1.5—300mm (Ranges differ according to different sensors)

Resolution Accuracy：

±0.2％

Communication storage：

RS232

Working time：

>4h

Main unit weight：

< 10kg

Dimensions：

Package dimensions：

50*50*20cm

Total weight：

10-12kg

Video Manual Catalog

Product

Overview
Graphic
Technical
Configuration
Related

Product

Overview
Graphic
Technical
Configuration
Related

Product Overview

MRT10-S wire rope flaw detector is the latest NDT product developed by Mitech CO.,LTD. Based on the principle of magnetic leakage, it can real-time detect the internal and external wire rope defects such as broken wire, corrosion, wear and calculate the changes of quantitative values on metallic cross-sectional area then generate diagnosis report in accordance with the current standards and procedures. The hardware part adopts international advanced MRT magnetic sensor and independent data collecting module, can directly save data in computer through RS232 or USB main line, The principle of software part is the wavelet transformation, achieves the functions such as data acquisition, control, analysis, display, storage and so on. By unique dynamic target tracking, it can observe data signal and change situation continuously and dynamically, real time display results, alarm and automatic evaluation. The equipment is easy to carry and operate, with high precision, good repeatability, can locate damage accurately. It is widely used in all kinds of industries of hoisting machinery, coal mine hoist, the oil field mining machine, elevator, cableway, port machinery, cable bridge, mine, oil wells, wharf, shipbuilding, war industry, water conservancy, electric power, railway, construction and other industries related with testing broken wires on wire rope and the wear.

Function & application

It is widely used in all kinds of industries of hoisting machinery, coal mine hoist, the oil field mining machine, elevator, cableway, port machinery, cable bridge, mine, oil wells, wharf, shipbuilding, war industry, water conservancy, electric power, railway, construction and other industries related with testing broken wires on wire rope and the wear.

Working Principle

The principle of MRT10-S is that when the wire rope quickly pass the sensor, the permanent magnet steel axial of the sensor magnetizes steel wire rope deeply until saturate. Defects such as broken wires and wear synchronously produce magnetic leakage field and magnetic flux change, magnetic signals spreading space is concentrated by poly copper and converted into voltage, changes into digital values by wide angle hole array element group, then compress and send digital signal to computer. Decompress the data real time by the three dimensional mathematical model software. Then displays specific quantitative number to show the inside and outside broken wire, corrosion, wear, metallic cross-sectional area changes of the wire rope, in accordance with the current standard to generate assessment of safety and service life of wire rope.

Working Conditions

Temperature: -20℃～+50℃

Pressure: 86~106Kpa

Related humidity: ≤85%

Instrument Features

Adopts virtual instrument technology, use software to do directly sampling, with accurate result and good repeatability.

l Adopts electromagnetic qualitative, quantitative and orientation methods to do online overall NDT of broken wires, corrosion, wear, metal, loose strands, jump wire cross-sectional area, deformation and material anomalies of wire rope.

l In accordance with the regulation of national metrology and the national production safety law, each instrument was inspected by the third party according to American ASTM1571 standards and awarded with the test report and legal qualifications.

l Combines international advanced MRT magnetic sensor with independent research and development data collection module, store the data directlyin computer through RS232 or USB bus driver.

l High strength permanent magnet steel excitation, combines the principle of magnetic flux leakage and magnetic flux change achieving comprehensive detection on crack, rust and rod wear.

l Using display wide-angle hall element to achieve no leakage detection.

l Guide bush floating centered in sensor to make collection signal stability.

l Software can make data acquisition and control, data analysis, data display and data storage, and other functions.

l Realizing functions of AD analog-to-digital conversion, wavelet transform, noise rejection etc..

l Visual characteristics, which can continuously and dynamically observe the change of data signals, real-time display the results.

l Real-time sound and light alarm when exceeding the set value, humanized design, practical and reliable.

l Automatic evaluation function, can analyze the results conveniently and automatically.

l Manual analysis function can guarantee the accuracy of the results and avoid missed detection.

l Partial defects shows the percentage of section and total area.

l Testing waveform figure can be printed at any time.

l The analysis and evaluation of the original results are generated in word format and displayed intuitively.

l Instrument operation is simple, you can learn well in 10 minutes.

Operating Method and Attentions

1) Insert this system software compact disc, (or connects other medium having the software file to the computer), open the compact disc file, the screen will appear some folders such as "MRT V3.0".

2) Copy the "MRT V3.0" folder into one disk root,

3) After the copy, open "MRT V3.0" folder, press "MRT. exe" to operate the program.

4) In order to operate simply, the user can right-click the "MRT.exe", and send it to the desktop as a shortcut. When next time using this software, click the icon to open.

The operation(Alt+E) item contains the sampling, broken wire analysis, and deterioration analysis three functions items. It is the main part of this system with the sampling control and processing analysis functions for primary signal of tested wire rope.

Instrument Maintenance

Before using, charge the AD battery, and the battery could not continuous work surpass 9 hours.

Be sure not to operate with mechanical wristwatch, avoid magnetization.

Be sure not to put the sensor near the computer, the floppy disk, the printer, to avoid the strong magnetic field affection.

Be sure to connect the plug first, then the power.

wire rope diameter range	Φ1.5—300 mm （with different sensors)
Relative speed of sensor and wirerope	0.0—6.0 m/s best 0.3-1.5m/s
Allowable clearance of sensor and wire rope	2—6 mm， Allowable clearance：0—15mm
Broken wire defect	（LF）test ability
Qualitative	The accuracy rate of certain broken wire 99%
Quantitative	one misjudge in certain broken wire
The accuracy rate of 100 times tests	≥92%
Quantitative change rate of metal section area	（LMA）
Detection sensitivity repeatability error	±0.055%
Allowable accuracy error	±0.2％
Location test	error±0.2%
Power	Computer battery 5V
Sensor weight	< 10kg
Environment temperature	-10℃~40℃ air pressure：86~106Kpa r≤85%

	MRT10-SSensor(DN 20mm)
	MRT10-S wire rope flaw detector is the latest NDT product developed by Mitech CO.,LTD. Four-pin jack, sampling interval 1.88. The detection efficiency is: 0.0 to 6.0 m / s (the relative speed of the sensor and the wire rope), the best detection efficiency: 0.3 to 1.5m / s.


	MRT10-S Charger
	Special made charging device, to provide a stable power supply


	MRT10-S Real-time alarm
	Real-time alarm is a portable multi-function data acquisition device, through the RS232 transmission line to convert the data signal transmission and storage to the computer, while in use of computer CPU powerful online real-time processing analysis, according to pre-set the equivalent threshold issued real-time alarm signal .The power supply of lithium battery output is 5V. And there is power switch and rechargeable charging port.


	MRT 10-S Signal conversion cable 8344
	Used to connect the sensor and real-time alarm, and send the signal to the real-time alarm.


	MRT10-S USB cable
	USB to RS232 conversion transmission line, used to connect real-time alarm and computer, the USB port into RS232, so that the sensor sampling data can be real-time transmission displayed on the computer.


	MRT 10-S processing software
	System software part is based on the wavelet transform analysis, the use of Visual Basic6.0 programming language makes it possible to achieve data acquisition and control, data analysis, data display and data storage and other functions.


	MRT 10-S Flexible traction safety line
	Flexible connection of sensing unit

	Small sensor(DN 10mm)
	Four-pin plug, sampling interval 1.88s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.


	Small sensor(DN 15mm)
	Four-pin plug, sampling interval 1.88s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.


	Small sensor(DN 25mm)
	Four-pin plug, sampling interval 1.88s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.


	Middle sensor(DN 30mm)
	Five-pin plug, sampling interval 2.54s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.


	Middle sensor(DN 35mm)
	Five-pin plug, sampling interval 2.54s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.


	Middle sensor(DN 40mm)
	Five-pin plug, sampling interval 2.54s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.


	Middle sensor(DN 45mm)
	Five-pin plug, sampling interval 2.54s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.


	Middle sensor(DN 50mm)
	Five-pin plug, sampling interval 2.54s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.


	Middle sensor(DN 55mm)
	Five-pin plug, sampling interval 2.54s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.


	Large sensor(special-made)
	Five-pin or six-pin plug, sampling interval 3.14s. Virtual instrument technology, with the software directly to the sample,made as the customer's request to provide the appropriate technical parameters of the sensor.